trailerable boat coversBig or small, owned by mom and pop or by a big corporation, a boat cover manufacturer must combine the arts of cutting and sewing patterns made of tough and heavy cloths with customer service and innovation. Custom boat cover manufacturers must make a new pattern every time they make a new cover. So let’s have a look at where boat covers come from.

Custom Covers

You can find a boat cover manufacturer in many towns, not just near the water. Some places specialize in covers for fresh-water craft. In general, custom boat covers are made in local workshops rather than being imported.

The smallest workshops frequently provide the highest quality work because the staff is often experienced and dedicated to boat covers and related products. If someone has an older, unusual, or custom boat, many a small boat cover manufacturer will make a pattern even for one single client. After collecting the measurements, they generally make a pattern and a prototype. If the prototype fits well, they make the final product and file the pattern in case they ever need it again.

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The inside of the workshop houses sewers at industrial-strength machines, cutting machines, giant rolls of fabric, spools of cord and thread, and computers to help run it all. If you do business with a local boat cover manufacturer, ask for a workshop tour – they will often be delighted to show you around.

In any case, these small operations should have great customer service and a phone answered by a live person. Talking to the boss or the tailor (or at least one of their family members) is usually possible.

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Mass-Produced Covers

Semi-custom and universal covers are less expensive than custom covers, in part because the boat cover manufacturer does not have many of the same costs as the custom tailor.
Mass-produced covers are often made in countries where labor is inexpensive and unique knowledge is not necessary for a sale. The rows of sewing and cutting machines are similar, but multiplied many times for an operation focusing on quantity.

Big factories may make just a few models of boat cover, so they do not have a design team like a smaller shop. But the trade-off is an inexpensive boat cover that may not fit your boat. Check your measurements well before buying a mass-produced cover … however, if it fits well it could save you a lot of money by avoiding the expense of a custom made boat cover.